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H2 Hydrogen Gas Detection with Electrochemical Gas Sensors

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H2 Hydrogen Gas Detection Solutions by EC Sense

EC Sense offers H2 hydrogen gas detection with its one-of-a-kind solid polymer electrochemical gas sensors which are known for their small size, long lifetime and low power consumption.

What is Hydrogen Gas and why is it important to measure?

Hydrogen, a colorless and odorless gas, is increasingly capturing global attention due to its versatility and potential as a clean energy source. As the world seeks sustainable energy solutions, hydrogen stands out for its wide range of applications such as power-to-gas, alternative fuel for mobility, automotive applications as well as industrial applications.

Given the rising prominence of hydrogen in these diverse applications, ensuring safety and efficiency is crucial. Electrochemical gas sensors play a vital role in h2 hydrogen gas detection by detecting leaks, monitoring concentrations and ensuring compliance to laws and safety standards.

Why use Electrochemical Gas Sensors to measure Hydrogen?

H2 hydrogen gas detection with electrochemical gas sensors are preferred due to their high sensitivity, specificity, and ability to operate in challenging environments. They provide real-time monitoring and rapid response, making them indispensable in managing the risks associated with hydrogen usage.

What are the advantages of the EC Sense H2 Hydrogen Gas Sensors?

  • Lower detectable limit of 1 ppm
  • Fast response time

Gas Sensor Features:

  • Small size
  • Long lifetime > 3 years
  • No warm-up time required
  • No zero line drift

Gas Sensor Module Features:

  • Detects gas, temperature and humidity
  • Digital signal UART (TTL 3.3 V), I2C, 4-20 mA or RS485 output
  • Low power consumption and sleep mode (suitable for battery and IoT applications)
  • Wide temperature range of -40 °C to +55 °C

Gas Sensor Device (Stox):

  • Detects single gas + temperature + humidity
  • Outputs: 4-20 mA standard two-wire, RS485 Modbus-RTU (24V DC power supply)
  • With calibration, sensor performance and life-testing output
  • Fast signal stability at power-on
  • Suitable for indoor & outdoor environments
  • Wide temperature range of -40 °C to +55 °C
  • Stable zero point without drift
  • Strong anti-electromagnetic interference ability
  • Anti-poisoning
  • Integrated safety protection enables use in potentially explosive environments
  • Electronic circuit boards have a dust & corrosion resistant coating

H2 Gas Sensor with 5% Range:

  • Fast warm-up time
  • Lower detection limit of 10 ppm
  • High overload range of 20% vol
  • Broad operational temperature range from -40 °C to 55 °C
  • Long lifetime > 5 years
  • No humidity dependency
  • No leakage

What Choices are available for H2 Hydrogen Gas Detection?

EC Sense provides Hydrogen Gas Sensors, Gas Sensor Modules and Gas Sensor Devices for ranges from 1000 ppm up to 5 % (overload 20 %).

ProductPart NumberOutputSpecialty
ES1 & ES401-ES1/ES4-H2-1000-01
01-ES1/ES4-H2-5000-01
01-ES1/ES4-H2-5%-01
AnalogSolid Polymer Electrochemical Gas Sensor
TB600C04-TB600C-H2-1000-01
04-TB600C-H2-5000-01
04-TB600C-H2-5%-01
UART / I2CGas Sensor Module
TB200B04-TB200B-H2-1000-01
04-TB200B-H2-5000-01

04-TB200B-H2-5%-01
UARTGas Sensor Module
DGM1004-DGM10-H2-1000-01
04-DGM10-H2-5000-01
04-DGM10-H2-5%-01
UART / I2C / SPIDual Gas Sensor: Combine with CO or other gases
TB42004-TB420-H2-1000-01
04-TB420-H2-5000-01
04-TB420-H2-5%-01
4-20 mA, two-wireAnalog Gas Sensor Module
CDS1004-CDS10-H2-1000-01
04-CDS10-H2-5000-01
04-CDS10-H2-5%-01
RS485 / 4-20 mA, two-wireSmart Gas Sensor Module
Stox & Stox Pro05-Stox/StoxPro-H2-1000-01
05-Stox/StoxPro-H2-5000-01
05-Stox/StoxPro-H2-5%-01
RS485 / 4-20 mA, two-wireSmart Gas Sensor Device

EC Sense Products are typically used for the following purposes:

  • Leakage Detection
  • Concentration Monitoring
  • Ensuring Compliance

EC Sense Products are typically used in the following applications:

  • Power-to-Gas
  • Alternative Fuel for Mobility
  • Automotive Applications
  • Industrial Applications

Which Technology makes EC Sense Gas Sensors special?

The EC Sense solid polymer electrochemical technology is a revolutionary innovation in the field of electrochemical detection. This technology is based on the principle of electrochemical catalytic reaction, detecting the output signals of the electrochemical reactions of different gases and accurately measuring the gas concentration through the signal. The sensor is composed of three electrodes in contact with the electrolyte. A typical electrode consists of a large surface area of noble metal and other materials. The electrode, electrolyte and the surrounding air are in contact and the gas diffuses into the working electrode. Here the gas will be oxidized, this causes a current, which is proportional to the gas concentration.

H2 Hydrogen Gas Detection with Electrochemical Gas Sensors

New Posts, Sensor News, Industry

Controlling the Air Quality inside and outside of animal farms is important for the health of the animals, the health of the farm workers, for the surrounding neighborhood and environment and finally for the quality of our food and therefore also for the health of the end consumer.
Therefore, EC Sense has developed a reliable Long Life Ammonia Sensor Device, ECtox, which can measure continuously high background ammonia gas concentrations in the air.
Why is Air Quality for Animals important?

The meat consumption has risen steadily in recent years. There is already a large industry that breeds such “meat” at top speed.
A chicken’s life is only 8 weeks long. A pig’s life on a small farm is about a year long; in an industrial farm it is only 120 days. In order to maximize profit, the population in an industrial animal breeding facility is constantly raised. This increases the risk that this population will be affected by diseases.

What is the Cause of the Pollution?

The pollution is caused by the respiration of the animals and by the digestion of the food. Humidity increases due to the high population and because the waste remains in place for a while. Many methane gases are produced during digestion of green fodder. NH3 and H2S are toxic gases and harm animals in higher concentrations.

To optimize cultivation and make the shelf life of our future food acceptable, the following air quality basics should be observed:
1. Temperature and Humidity: Humidities above 70% r.H. and temperatures below 10°C or above 30°C stress our future food.
2. Odors generated by the waste of the animals: Same as us humans, animals produce CO2. However, the animal waste falls to the ground and produces CO2 in the air. Due to a high animal density, the concentration inside a barn is higher than outside. High CO2 levels make the animals tired and weak, sometimes even aggressive. Farmers have to add drugs to the diet to control the situation.
Good air quality would reduce these problems to a minimum.

Pig Farms

Typically, the concentration in a piggery should be below 10ppm. At this level, the pigs remain healthy.
At concentrations above 20ppm NH3, the pigs’ health becomes unstable. The following health risks may occur:
a. Lung infection
b. Heart and cardiac system problems
c. Aggressive behavior, tails and ears are bitten off.
The animals’ health degrades faster, infecting others and not growing as quickly and successfully.
To counteract these problems, the following activities have to happen:
a. Animal wastes are mainly NH3 ammonia, sulfide, amines. Keep this level at least below 15ppm.
b. Measure the NH3 concentration with the ECtox, the only long-life Gas Sensor available at the moment.
c. In case the values are too high air exchange is required.
High NH3 concentrations leaving the piggery will also enter the neighborhood. The gas should be cleaned up before it leaves the stall area. Ozone would be a good cleaning agent for this application.

Chickens, Ducks and Cows

However, the concentration level which affects the animals is in different ranges. As chickens are smaller, they are also affected by smaller ammonia concentrations. The controlled level should be around 5ppm. Only at this level the growth runs at full speed and less medicine is needed to stabilize the animals’ health.

ECtox - Long Life NH3 Sensor Device

Our NH3 Gas Sensor, like any other Gas Sensor on the market, also has problems with continuous background concentrations, whose lifetime quickly deteriorates due to the continuously high ammonia concentrations in the environment. The reason for this is a drift of the zero line over time.
Therefore, EC Sense created an instrument to counteract this common problem in animal husbandry gas sensing.
The ECtox has a free zero line. The technology to detect NH3 is called coulometry. This type of detection does not require calibration because the NH3 is analysed each time it is detected.

Advantages of the ECtox:

  • Long Lifetime
  • Humidity Resistance
  • Anti-Interference
  • Poison Resistance
  • Detects Single Gas + Temp. + Humidity
  • Water and Dust Proof
  • Automatic Scaling from 1 to 500ppm NH3
  • Fully Compensated Digital Output
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